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Component-level advisor

Screen replacement components before approving an alternative BOM

Use this engineering assistant to classify replacement risk for power switches, isolated gate drivers, and current sensing parts. It turns component assumptions into must-check parameters, required datasheet curves, calculations, lab tests, and BOM context for manual review.

Component Advisor

Screen component replacements before BOM review

Select a component category and operating assumptions. The advisor classifies replacement risk, required checks, datasheet curves, calculations, lab tests, and BOM fields.

Top class: Tuning required
This is a first-pass engineering screening aid. It does not replace datasheet review, simulation, thermal testing, safety assessment, or certification testing.

Replacement screening results

Sorted by accumulated rule score and engineering severity.

3 focus areas

Switching Behavior

Score: 3

Tuning required
SiCEMI riskDriver sensitive

Why:

SiC alternatives can change dv/dt, gate charge, threshold, short-circuit behavior, and EMI margin even when voltage and current ratings look similar.

Action:

Review gate resistor, driver voltage, CMTI, Miller clamp, short-circuit protection, switching loss, and conducted/radiated EMI margin.

Must check

  • Vds rating
  • Rds(on)
  • Qg
  • Vgs(th)
  • package
  • thermal resistance

Datasheet curves

  • Rds(on) vs temperature
  • switching energy
  • SOA
  • transient thermal impedance

Calculations

Lab tests

  • double-pulse test
  • thermal rise
  • EMI scan
  • short-circuit behavior if required

BOM fields

  • original switch
  • candidate switch
  • gate driver
  • gate resistor
  • bus voltage
  • switching frequency

Matched rules

  • SiC fast-switching review

Voltage And Safety Margin

Score: 3

Certification-impacting
High voltageSafety marginManual review required

Why:

High bus voltage tightens voltage derating, creepage, clearance, isolation, and avalanche or short-circuit assumptions.

Action:

Confirm voltage derating, package creepage/clearance, surge conditions, snubber stress, and safety/certification constraints.

Must check

  • voltage rating
  • derating
  • creepage
  • clearance
  • package insulation

Datasheet curves

  • SOA
  • avalanche rating
  • thermal impedance

Calculations

Lab tests

  • high-line operation
  • surge stress
  • thermal chamber

BOM fields

  • bus voltage
  • surge target
  • snubber values
  • target market

Matched rules

  • High bus voltage margin

Drop-In Risk

Score: 2

Tuning required
Pin-to-pin riskyThermalEMI

Why:

Pin-compatible power switches can still change gate charge, switching speed, thermal impedance, body diode behavior, and EMI.

Action:

Do not approve as drop-in until gate waveform, temperature, efficiency, and fault behavior are checked.

Must check

  • pinout
  • package height
  • thermal pad
  • Qg
  • body diode
  • Rds(on) or VCEsat

Datasheet curves

  • switching energy
  • thermal impedance

Calculations

Lab tests

  • waveform check
  • case temperature
  • efficiency
  • fault startup

BOM fields

  • layout constraint
  • heatsink
  • gate resistor
  • cooling method

Matched rules

  • Pin-to-pin power switch warning